Interview: Parthiban Selvaraj
Head - Business Development at BGR Tech
Plug-and-Play Hydrogen Systems: BGR Tech Simplifies the Clean Energy Shift for Industry
July 10, 2025. By Abha Rustagi

Que: Could you elaborate on the company’s core focus areas, especially your work in oil & gas processing systems and green hydrogen solutions?
Ans: With a legacy of over four decades in engineering excellence, BGR Tech Ltd. is at the forefront of enabling the global shift toward a sustainable energy future. Headquartered in Chennai, the company delivers innovative, end-to-end solutions that span the traditional oil & gas landscape and the rapidly evolving green hydrogen sector.
Advancing Oil & Gas Processing with Proven Engineering
BGR Tech has built a reputation for designing and delivering modular, high-performance systems that ensure durability, safety, and seamless integration across complex energy infrastructure. Its oil & gas product portfolio includes:
• Production & Test Manifold Skids – For efficient wellhead flow management and production testing
• Indirect Water Bath Heaters (IDBH) – Ensuring safe, controlled fluid heating
• Heater Treaters – Enabling advanced oil-water separation
• Test, Production & Group Separators – Reliable multi-phase separation units
• Knockout Drums – Removing entrained liquids to protect downstream assets
• Gas Dehydration & Sweetening Units – Preparing gas for transport and refining by removing moisture, CO₂, and H₂S
• API 650 Storage Tanks – Engineered to global standards for reliable storage solutions
Every system is designed with a skid-based modular approach, optimising for speed of deployment and operational efficiency—ideal for onshore production terminals and integrated surface facilities.
Powering the Hydrogen Revolution
BGR Tech is rapidly emerging as a key player in green hydrogen technology, offering robust, scalable systems that support the decarbonisation goals of industries across India and beyond. Its green hydrogen offerings include:
• Ultrapure Water Treatment Systems – Based on advanced EDI technology to ensure water purity for electrolysis
• Gas Separation Units (GSU) – Skid-based hydrogen generation systems equipped with electrolysers and automated controls
• Hydrogen Purification Systems (HPS) – Delivering ultra-high-purity hydrogen (99.999 percent) for fuel cell and industrial use
• Oxygen Purification Systems (OPS) – Producing 99.99 percent pure oxygen for diverse industrial applications
These plug-and-play hydrogen systems are engineered for rapid integration into applications such as mobility, refining, and industrial energy, helping clients advance toward net-zero operations.
At BGR Tech, we’re not just responding to the energy transition — we’re engineering it. Our legacy in oil & gas, combined with our innovation in hydrogen technologies, positions us as a true partner in building a cleaner, more resilient energy ecosystem.
With a unique blend of legacy expertise and futuristic vision, BGR Tech Ltd. is redefining energy systems for a decarbonised tomorrow — delivering reliability today, and sustainability for generations to come.
Que: Hydrogen and renewables are central to decarbonisation. How do you see these technologies transforming industrial sectors, particularly in India?
Ans: Green hydrogen and renewable energy technologies are at the forefront of industrial decarbonisation in India, offering transformative solutions for sectors traditionally reliant on fossil fuels. Industries such as steel, refining, and chemicals are increasingly exploring hydrogen to reduce carbon emissions. BGR Tech Ltd., headquartered in Chennai, is actively contributing to this transition by providing scalable and efficient green hydrogen solutions.
Transforming Industrial Sectors with Green Hydrogen
India's commitment to reducing carbon emissions has led to significant advancements in green hydrogen initiatives. The National Green Hydrogen Mission aims to produce 5 million metric tonnes of green hydrogen annually by 2030, with an expected investment of over €90 billion. This ambitious target underscores the country's dedication to integrating green hydrogen into various industrial processes.
In the steel industry, for instance, there's a notable shift towards integrating green hydrogen production within the Direct Reduced Iron (DRI) manufacturing process. By 2025, several pilot initiatives and early commercial-scale projects are expected to employ hydrogen blends in conventional gas-based DRI processes, laying the groundwork for full-hydrogen DRI routes.
BGR Tech's Role in Advancing Green Hydrogen Solutions
BGR Tech is at the forefront of providing comprehensive green hydrogen solutions tailored to the needs of various industries. Their offerings include:
• Ultrapure Water Treatment Plants: Utilising electro-deionisation processes, these plants ensure the production of high-purity water essential for efficient hydrogen generation .
• Gas Separation Units (GSU): These systems facilitate the generation of green hydrogen through electrolysis, incorporating advanced features like power electronics and gas product coolers .
• Hydrogen Purification Systems (HPS): Delivering hydrogen with 99.999 percent purity, these systems are crucial for applications requiring high-quality hydrogen, such as fuel cells and industrial processes .
• Oxygen Purification Systems (OPS): These units produce high-purity oxygen (99.99 percent) as a byproduct of hydrogen generation, suitable for various industrial applications.
Moreover, BGR Tech has partnered with Chemie-Tech (UAE) to execute large-scale green hydrogen and ammonia projects globally. Under this partnership, BGR Tech provides green hydrogen generation and purification equipment, including electrolysers, while Chemie Tech manages project execution from concept to commissioning
These initiatives by BGR Tech align with India's broader strategy to cut dependency on fossil fuels and achieve a clean energy capacity of at least 500 GW by 2030.
The integration of green hydrogen and renewable energy technologies is revolutionising India's industrial sectors. We are playing a pivotal role in this transformation by providing advanced, scalable solutions that facilitate the adoption of clean energy across various industries.
Que: What are BGR Tech’s current capabilities in the hydrogen value chain—from production to storage and utilisation?
Ans: BGR Tech is emerging as a one-stop solution across the green hydrogen value chain, offering comprehensive capabilities from production and purification to storage, utilisation, and project advisory. As India accelerates its decarbonisation journey, BGR Tech is proactively supporting industrial sectors such as steel, refining, mobility, and chemicals with scalable and reliable hydrogen infrastructure, backed by deep technical know-how and execution expertise.
At the heart of its hydrogen production capabilities are advanced electrolyser technologies—specifically Alkaline Water Electrolysers (AWE) and Proton Exchange Membrane (PEM) Electrolysers. These systems are engineered to deliver high-efficiency performance, seamless integration with renewable power sources like solar and wind, and low lifecycle costs.
With in-house R&D and global technology partnerships, BGR Tech is ensuring that hydrogen production in India meets global standards for quality and scalability.
In the area of hydrogen purification, BGR Tech offers robust purification systems that deliver fuel-cell-grade hydrogen with 99.999 percent purity. These systems are compact, modular, and designed for minimal maintenance, making them ideal for both greenfield installations and retrofits. They support a wide range of applications—from clean mobility and chemical feedstock to power generation.
BGR Tech also brings deep expertise in hydrogen storage and utilisation. Its modular storage systems are designed for flexibility, safety, and ease of deployment. Whether for high-pressure applications or seamless coupling with downstream processes, these systems integrate with advanced power electronics and smart control systems to optimise hydrogen flow and energy management.
Beyond equipment, BGR Tech distinguishes itself through its proactive, turnkey approach to project delivery. Its Engineering, Procurement, and Construction (EPC) services ensure end-to-end execution—from design and permitting to commissioning and handover. The company also specialises in electrolyser integration, offering supply, installation, and guaranteed performance. Complementing this are its Balance of Plant (BoP) solutions, covering everything from hydrogen compression and storage to power electronics and water treatment systems.
Long-term reliability is secured through comprehensive Operations and Maintenance (O&M) services, including remote monitoring, predictive maintenance, and rapid-response support. Additionally, BGR Tech provides project advisory services such as techno-commercial feasibility studies, regulatory consulting, and financial modelling—helping clients make informed investment decisions and accelerate deployment.
BGR Tech’s forward-thinking approach reflects a deep commitment to India’s clean energy future. By combining cutting-edge technology with project execution capabilities, the company is enabling a faster and smoother transition toward green hydrogen adoption, helping industrial sectors decarbonise effectively while maintaining operational efficiency.
Que: You are developing modular hydrogen systems. How are these designed to help industries decarbonise efficiently?
Ans: BGR Tech’s modular hydrogen systems are thoughtfully engineered to act as "plug-and-play" solutions, simplifying the decarbonisation journey for industries across sectors. These systems are designed with pre-engineered, factory-assembled modules that can be rapidly deployed on-site with minimal civil or infrastructural modifications. This plug-and-play design significantly reduces the time and complexity typically associated with large-scale industrial project commissioning.
For industries that are transitioning towards greener operations, this means projects can start faster—with no major establishment or reconfiguration costs. The systems are highly adaptable, allowing integration into existing setups without disrupting current workflows. Whether it is a refinery, a chemical processing plant, or a steel manufacturing unit, BGR Tech’s modular hydrogen systems can be easily inserted into the operational ecosystem.
This approach also supports a phased or incremental adoption strategy. Companies can begin with a smaller capacity system and scale up seamlessly as demand grows or sustainability targets evolve. This reduces the initial capital burden while ensuring future scalability without redoing the entire setup.
Moreover, because the systems are standardised and pre-tested, quality and performance are consistent, and project risks are minimised. Combined with BGR Tech’s turnkey EPC and O&M services, industries receive not just equipment but a full-spectrum hydrogen solution that accelerates their decarbonisation goals with efficiency and confidence.
Que: What is your strategy for making hydrogen solutions commercially viable and safe?
Ans: BGR Tech is making significant strides in the green hydrogen sector by setting new benchmarks in safety, scalability, and commercial viability. With a fully integrated approach — spanning feasibility studies, engineering design, and execution — the company is delivering end-to-end hydrogen solutions tailored for the energy transition era.
At the heart of BGR Tech’s strategy is its early engagement in project lifecycles, starting with in-depth, bankable feasibility studies. These studies evaluate everything from renewable power sources to electrolyser sizing, water logistics, storage, and transport. By embedding safety and cost-efficiency at the feasibility stage itself, we eliminate uncertainty later in the cycle.
BGR Tech then transitions seamlessly into Front-End Engineering Design (FEED), offering customised design solutions that reduce risk and optimise operational efficiency. This includes layout planning, process simulations, and safety integration using global best practices like HAZOP and QRA.
The company’s momentum is further amplified through strategic global partnerships. Collaborations with Stargate Hydrogen, Chemie-Tech, and Elechemtech bring together cutting-edge electrolyser innovation, international EPC experience, and electrochemical expertise — making BGR Tech one of the few Indian firms capable of executing large-scale, excellent hydrogen projects.
As the hydrogen economy gains traction, safety and regulatory compliance remain front and center. BGR Tech ensures its solutions meet and exceed international standards such as ISO, IEC, and NFPA making them investment-ready and globally bankable.
The firm’s R&D arm has also developed next-generation hydrogen purification units and modular electrolyser systems that not only boost performance but also raise the bar on operational safety.
Que: Tell us about your manufacturing facility in Chennai. What makes this infrastructure a strategic advantage for BGR Tech?
Ans: At the forefront of India’s green hydrogen revolution, BGR Tech’s manufacturing facility in Chennai is proving to be a strategic differentiator — combining engineering depth with agile infrastructure to support the full hydrogen value chain.
Situated in the Chennai, a hub of industrial innovation, the facility is purpose-built to handle the complexities of hydrogen equipment manufacturing from start to finish.
End-to-End Capability Under One Roof
The facility is equipped to design and manufacture a wide range of hydrogen systems — from pressure vessels and purification skids to electrolyser frames and integrated piping assemblies. Key capabilities include:
• Plate rolling, CNC-based cutting, and drilling
• Advanced welding and NDT-certified inspection
• Custom skid fabrication and mechanical assembly
• In-house testing and QA validation protocols
This consolidated infrastructure enables greater control over quality, cost, customisation, and delivery timelines, which is critical in meeting the fast-evolving demands of the green hydrogen market.
Built on a Foundation of Quality
At the core of BGR Tech’s manufacturing strength lies a deep-rooted commitment to quality. The facility operates under a robust Quality Management System (QMS) aligned with international standards, including ISO 9001 and ASME certifications.
Their approach includes:
• Stage-wise inspection and traceability of components
• Use of calibrated instruments and statistical process controls
• Root cause analysis and preventive action for deviations
• A skilled QA team that integrates customer feedback loops into product refinement
This quality-first approach ensures that every product leaving the factory floor meets global safety, reliability, and performance benchmarks.
Strategic Advantage in Execution
By owning and operating its own manufacturing ecosystem, BGR Tech significantly reduces reliance on third-party vendors. This translates into:
• Faster project turnaround times
• High flexibility in customising to client specs
• Real-time integration between engineering design and fabrication
• Reduced cost of logistics and rework, especially for large and complex hydrogen systems
Moreover, the proximity of the facility to Chennai’s seaport and highway infrastructure allows BGR Tech to serve both domestic and international clients with logistical efficiency.
Our facility isn’t just about machines — it’s about capability, control, and customer confidence. at BGR Tech. Whether it’s building high-precision hydrogen purification skids or pressure vessels for electrolyser units, we ensure the quality, reliability, and timelines our clients expect — every time.
With this manufacturing backbone, BGR Tech is uniquely positioned to scale India’s hydrogen infrastructure and export-ready clean energy technologies to the world.
Que: Could you talk about some upcoming projects BGR Tech is working on?
Ans: As the world races toward a carbon-neutral future, BGR Tech is taking bold strides in scaling up sustainable technologies across the green hydrogen value chain. With a pipeline of impactful projects, the company is firmly positioned to support both India’s National Green Hydrogen Mission and the global goals outlined under the COP climate agenda for net zero and decarbonisation.
From global-scale partnerships to local R&D pilots, BGR Tech is executing technology-driven, scalable projects that will help decarbonise industries, reduce dependence on fossil fuels, and contribute to a cleaner, more resilient energy ecosystem.
Global Green Hydrogen & Ammonia Projects
In collaboration with Chemie-Tech, BGR Tech is working on multi-megawatt-scale green hydrogen and ammonia projects across international geographies. These projects integrate renewable energy sources with electrolysers and downstream ammonia synthesis units — a key enabler in hard-to-abate sectors such as shipping, steel, and fertilisers. BGR Tech’s role includes:
• Design and fabrication of critical equipment
• Engineering and system integration
• Hydrogen purification and compression units
These initiatives directly support India’s ambition to become a global green hydrogen hub, while creating export-ready solutions for emerging global markets.
R&D Pilot Plant in Chennai
In partnership with Stargate Hydrogen, BGR Tech is establishing a pilot green hydrogen production facility in Chennai. Designed as a testbed for innovation, the pilot plant will:
• Validate electrolyser technologies under Indian conditions
• Test real-time efficiency of hydrogen purification and storage
• Optimise system reliability, modularity, and operational safety
This project reflects BGR Tech’s commitment to domestic capability building, ensuring that India doesn’t just adopt clean technologies — it develops them.
Introducing Our 100 kW Hydrogen Purification Pilot Plant – Setting New Standards
In response to the increasing demand for ultra-pure hydrogen, we are establishing a pilot plant featuring a cutting-edge 100 kW hydrogen purification system. Designed to deliver fuel-cell grade hydrogen, this system is poised to revolutionise multiple sectors, including:
• Mobility and fuel cell vehicles
• Electronics and semiconductor manufacturing
• High-purity industrial applications
Leveraging proprietary purification technology, our system ensures high performance, a compact footprint, and full compliance with international safety standards. This pilot initiative marks a significant step toward scalable, high-efficiency hydrogen solutions for the future.
Driving India’s Green Future
All of these projects are strategically aligned with:
• India’s National Green Hydrogen Mission – targeting 5 MMT of annual hydrogen production by 2030
• COP28 Net Zero Commitments – contributing to a decarbonised economy through innovation
• Make in India & Aatmanirbhar Bharat – localising clean energy solutions to reduce import dependence
As the world transitions to cleaner fuels, BGR Tech is set to play a pivotal role — not just as a technology provider, but as a catalyst for a decarbonised future.
please contact: contact@energetica-india.net.