HomeOther Energy Applications ›Sona Comstar Reaches Major Production Milestone with 500 Million Differential Gears and 10 Million Assemblies

Sona Comstar Reaches Major Production Milestone with 500 Million Differential Gears and 10 Million Assemblies

Sona Comstar Reaches Major Production Milestone with 500 Million Differential Gears and 10 Million Assemblies

April 07, 2026. By News Bureau

Sona BLW Precision Forgings (Sona Comstar), has successfully manufactured 500 million differential gears and 10 million differential assemblies since its inception, marking another important milestone in its journey.

Sona Comstar designs and manufactures differential assemblies, precision-forged differential gears and other driveline components for Battery Electric Vehicles (BEV), Passenger Vehicles, Commercial Vehicles, and Offhighway Vehicles. According to Company estimates, Sona Comstar held an estimated 8.7 percent global market share in differential gears in CY25, up from 4.5 percent in 2019, reflecting its growing global relevance and deepening customer relationships.

The company began production of precision-forged differential gears at its Gurugram plant in 1999, followed by its Pune facility in 2005. Over the years, the company has steadily expanded its manufacturing capabilities and strengthened its position as a trusted supplier of high-precision driveline components to customers across global markets.

Sona Comstar 
crossed the production milestone of 100 million gears in 2013 and 200 million gears in early 2018. Production thereafter accelerated, with the next 100 million gears being manufactured in three years, and the 400 million milestone achieved within a further two and a half years.On the differential assemblies’ front, the Company started manufacturing at its Gurugram plant in 2008 and subsequently expanded production to Pune in 2014. In 2019, the company began production at a new, state-of-the-art plant in Manesar. It produced its one-millionth differential assembly in 2017 and reached the milestone of 5 million assemblies by 2023. The next 5 million differential assemblies were produced in less than three years, highlighting the Company’s strong growth trajectory, expanding scale, and rising customer demand.
 
Commenting on the milestone, Vivek Vikram Singh, Group CEO, Sona Comstar, said, “We are proud to celebrate these important milestones of our Driveline Business. They reflect the scale we have built over the years, our commitment to engineering excellence, and the trust our customers have placed in us globally.”

Singh further added, “ I thank our customers, suppliers, and employees for their continued support and contribution to this achievement. As mobility continues to evolve, we remain focused on innovation, expanding our integrated driveline capabilities, and delivering high-quality solutions that meet the changing needs of our customers across EV and conventional platforms.”

Backed by strong R&D and engineering capabilities, Sona Comstar continues to develop advanced technologies for global OEMs.
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