Solar Beyond the Sun: Manufacturing as a Driver of Sustainability

Manufacturing solar panels sustainably requires careful planning, investment in clean technologies, and adherence to strict environmental standards. Supply chain diversification, responsible waste management, and continued innovation in energy storage and recycling are critical to ensure that sustainability remains more than a tagline.

October 27, 2025. By News Bureau

Look at the sun. It doesn’t ASK for permission; it just GIVES! On Sustainability Day, this simple truth feels more relevant than ever. Today, solar energy is not just a graceful source of light but a powerhouse of opportunity. To put it in perspective, India added 44.2 gigawatts of solar module capacity and 7.5 gigawatts of solar cell capacity in 1H 2025 alone, enough to power millions of homes sustainably.[1] The sun has always symbolised life and energy, but now solar power is showing us that it can do even more than light up our world. It is teaching us how to be sustainable, not just in the way we use energy, but in the way we create it too.

When we think of solar energy, the image that often comes to mind is rooftops gleaming under sunlight, or vast fields of panels powering homes, offices, and cities. But the story doesn’t end there. Sustainability in solar isn’t limited to generating clean electricity. It starts at the very core of the industry manufacturing; how solar panels are made, the resources used, and the practices embedded in factories are increasingly defining the sector’s green credentials.

Nowadays, leading solar manufacturers are embedding sustainability into every stage of production. Factories are powered by renewable energy wherever possible, cutting the carbon footprint of manufacturing itself. Water, a critical and often scarce resource, is being used judiciously, with systems in place to recycle and minimise consumption. Waste, once a byproduct of production is now seen as a resource, with end-of-life panels being recycled, valuable materials recovered, and the principles of a circular economy applied to the solar sector in practical, measurable ways.

Government initiatives have provided a strong impetus to these changes. Programs like the ‘National Solar Mission,’ the ‘Production-Linked Incentive’ (PLI) scheme for solar manufacturing, and ‘PM Surya Ghar: Muft Bijli Yojana,’ which has installed rooftop solar in over 11 lakh homes,[2] are encouraging domestic production while emphasising sustainable practices. Renewable energy targets, feed-in tariffs, and Renewable Purchase Obligations (RPOs) create a predictable framework, ensuring that growth in the solar sector aligns with India’s net-zero ambitions.

This is a sector setting benchmarks for industrial responsibility. Green manufacturing practices in solar are inspiring other industries to rethink their operations. The multiplier effect is tangible, and every ton of carbon saved in panel production accelerates the journey toward India’s net-zero commitments, stressing on the notion that sustainability is both an environmental and an economic imperative. As the adage goes, “Solar doesn’t just light up homes; it powers a cleaner way of doing business.”

The story of solar manufacturing shows how industry can grow without costing the planet. Local factories are buzzing with activity, creating jobs from research and development to assembly and quality control, offering long-term, stable employment for over a million people in India while sparking innovation. Some of these very factories now run on the power they generate, making solar panels not just a product but a promise, a production cycle as green as the energy they deliver.

These advances matter not only in numbers but also in their ripple effects across communities. Decentralised solar installations, supported by sustainably manufactured panels, bring electricity to remote villages, energising schools, clinics, and micro-enterprises. Every panel installed is a small but meaningful step toward inclusive growth, proving that sustainability can be simultaneously environmental, industrial, and social.

Yet, challenges exist. Manufacturing solar panels sustainably requires careful planning, investment in clean technologies, and adherence to strict environmental standards. Supply chain diversification, responsible waste management, and continued innovation in energy storage and recycling are critical to ensure that sustainability remains more than a tagline. Nonetheless, the industry’s momentum is undeniable as solar has transformed from a solution for clean energy into a blueprint for sustainable industrialisation.

As PM Modi has aptly said, “Our planet is one, but our efforts must be many.” On this Sustainability Day, his words feel even more relevant. The sun reminds us that its gift is more than light. By rethinking how solar panels are made, the sector shows that sustainability can start on the factory floor, spreading outward to power homes, communities, and industries. Solar beyond the sun reflects responsibility, efficiency, and innovation. With supportive policies, eco-conscious manufacturing, and community-focused deployment, solar can proudly supply over 40 percent of India’s energy mix by 2030,[3] making a cleaner, greener future a tangible reality.

                                                                  - 
Vinay Thadani, Director & CEO of GREW Solar
 

 
 
 
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