Thanks to a cloud-based efficient energy management platform that uses big data to optimise consumption, Siemens has enabled Gestamp, a multinational company in metal autoparts manufacturing, to reduce energy consumption by up to 15 percent at 14 of its plants. The Spanish company specialises in designing, developing and manufacturing metal autoparts to make lighter and safer cars, and has chosen Siemens as global supplier to implement this system and thus manage to optimise its energy needs in an industry that is increasing its energy consumption. The initial phase was the implementation of Siemens' efficient energy management platform at Gestamp's production plants in Spain, Germany, the UK, France and Poland. There are plans to extend the project to 30 plants, including China and USA, before the end of 2017.
Siemens' platform makes it possible to monitor real-time energy consumption needs at various factories and to connect their infrastructure to a cloud solution that can instantaneously assess electricity and gas consumption. This tool allows to define algorithms based on the consumption patterns to identify and warn about the energy malfunctions of the equipment. The energy consumption data can be processed through data analytic techniques to define predictive maintenance, to manage production processes or to forecast energy consumption based on future productionrequirements. The final aim is to model the behaviour of the equipment so that it works as efficiently as possible and in a coordinated way, while also facilitating the reduction of CO2 emissions by 15% given the decreased energy consumption.
Siemens' energy efficiency platform, managed from the company's Smart Grids Control Centre in the Spanish city of Seville, has already been implemented in the Gestamp plants that consume the most energy. The aim is to extend use of the platform to other parts of the world where this automotive manufacturer has a significant presence, where results similar to those achieved in Europe are anticipated.